SmartScaler.

Simple Scale-up Solutions. Scientifically grounded.

Dedicated scale-up software for bioprocess teams. Combining ease of use with CFD-based engineering depth.

The Challenge

Scale-up remains one of the highest-risk phases in bioprocess development.

  • Mixing effects change across scales
  • Oxygen transfer behaves differently
  • Power input does not scale linearly
  • Experimental validation at production scale is limited

Traditional approaches rely on heuristics or simplified correlations — often insufficient for complex systems.

THE SOLUTION

Smart scale-up. Without CFD complexity.

SmartScaler translates advanced CFD insights into a practical, easy-to-use software tool for process engineers.

It enables teams to:

  • Compare scale-up strategies
  • Evaluate mixing and mass transfer limitations
  • Identify scale-dependent risks
  • Support engineering decisions before implementation

No CFD expertise required.

HOW IT WORKS

SmartScaler is built on validated CFD simulation studies and engineering-scale reactor analysis.

Instead of requiring full CFD workflows, it provides:

  • Pre-evaluated engineering relationships
  • Structured scale comparison
  • Clear visualization of critical parameters
  • Decision support tailored to industrial reactors

This ensures scientifically grounded scale-up without the complexity of CFD modeling.

INDUSTRIAL BENEFITS

Built on science. Validated in industry.

With SmartScaler you will:

  • Reduce scale-up uncertainty
  • Avoid costly late-stage modifications
  • Improve reactor performance
  • Support regulatory documentation
  • Accelerate transfer from pilot to production

Integration with SimVantage

SmartScaler complements the SimVantage simulation platform and expert consulting services.

While SimVantage supports full modeling and process analysis, SmartScaler provides a focused environment for structured scale-up decisions.

Together, they enable reliable and systematic process development.

Discuss your process challenge with our experts.

Whether you are optimizing an existing reactor or planning industrial scale-up, we support your team with scientifically grounded, industrially validated modeling expertise.